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Tuffak® AR (formerly Makrolon® AR)

Specifications
About 
Plaskolite

Tuffak AR2 (Formerly Makrolon® AR2) - Abrasion Resistant and UV Resistant

Makrolon / TUFFAK AR (Abrasion Resistant) 2 polycarbonate sheet is a one or both sides hard-coated polycarbonate product that adds higher abrasion resistance and surface hardness to polycarbonate's inherent performance benefits of impact strength and clarity. The proprietary Tuffak® AR2 hardcoat has the highest abrasion resistance rating for traditional extruded coated polycarbonate based on CSIRO test report in accordance with ASTM D 523-89 (1999) – Standard Test Method for Specular Gloss, and is approaching abrasion resistance of glass.

This product is available in clear, a range of standard tints, or can be custom matched to any colour.

It provides excellent chemical resistance and long lasting outdoor weathering performance. This product is available in clear, a range of standard tints including Green and Grey, or can be custom matched to any colour.

Tuffak® AR2 meets building elements testing and rating for intruder resistance to AS 3555.1-2003 to Level 1, 10 minutes from continued attack with a 3kg Axe and further compliance to a modified AS 3555.1-2003 using attack equipment such as Broom, Mop Bucket, Fire Extinguisher, 25mm SHS steel section, Claw Hammer, Mallet, Small Crow Bar, Hand Saw and Pruning Saw for a total test time of 12.5 minutes.

Tuffak® AR surface technology is also available in AR-1 (AR1), a one side hardcaoted Tuffak® high Optical grade sheet suitable for lamination to other substrates such as glass to enhance intruder resistance or used as an anti spall barrier.

Applications of TUFFAK AR

TUFFAK AR Polycarbonate Sheet is excellent for a range of different applications. Many Prisons, Youth Detention Centres, Banks and Police Stations have our Tuffak sheets installed as their preferred material for safety and security glazing & anti-jump barriers, and we have played our part in protecting the welfare of our Australian citizens by working with DFAT and supplying our polycarbonate sheeting and laminate to various Australian Federal Government overseas embassies and facilities.

If you're seeking TUFFAK AR for a specific application, our team can work closely with you to supply you with the product that will best meet your specifications and achieve the best possible results. With extensive product knowledge and years of professional experience, we can provide you with the support you require.

Cleaning Tuffak AR

TUFFAK, like other polycarbonate products, needs precise cleaning to prevent crazing, breaking or yellowing of product. Clean water should wash off the grime and loose grit from all panels before cleaning products are applied. Just a soft microfiber material or microfiber sponge should use to clean TUFFAK windows. Avoid squeegees, deck/scrub brushes, scotch pads, paper/shop towels as they can be irritating and cause haze or swirls in the sheet. Avoid grit polishes as abrasives can lead to confusion and swirls.

Formerly Makrolon USA

As of August 1, 2018, Plaskolite have changed the brand name Makrolon in the USA to Tuffak. While the product is the same, Makrolon products from the USA will be under the banner of Tuffak.

Tuffak AR2 grey tint abrasion-resistant sheet

Tuffak AR2 Grey Tint

Tuffak AR2 green tint hard-coated polycarbonate

Tuffak AR2 Green Tint

Tuffak AR sheet datasheet

Tuffak AR Sheet Datasheet

Tuffak-AR-Sheet-Datasheet.pdf

Plaskolite

GAT Technologies is the importer, stockist and distributor for the Plaskolite range of high performance polycarbonate sheet and laminate products.

This includes products such as Tuffak Abrasion Resistant AR (AR2) Hard Coated polycarbonate sheet, Tuffak 15 (formerly Makrolon 15) Extended Abrasion and UV resistant polycarbonate sheet, Tuffak Marine 5 (formerly Makrolon Marine 5) Abrasion and UV resistant for marine applications and the complete range of Tuffak Hygard (formerly Makrolon Hygard) polycarbonate and glass clad polycarbonate laminates.

Tuffak Hygard laminated polycarbonate sheet products were developed for the most demanding safety and security applications and meets AS/NZS 2343:1997 G0, G1 and G2, UL 752 Level I, II, III, and VI for Ballistics and HP White TP0500 level I, II, IV and V for attack. Hygard laminated polycarbonate sheet offers excellent strength to weight ratios and is ideally suited for transparent glazing in the Architectural, Security and Forestry Glazing markets. Hygard products either meet or exceed the performance of competitive products and are backed by industry-leading warranties.

All Hygard products incorporate Tuffak polycarbonate sheet produced for high optical quality in security glazing laminates. Exterior surfaces have a proprietary Tuffak AR (AR2) abrasion resistant hardcoat that facilitates cleaning and resists abrasion, chemical attack, and graffiti.

Unlike glass-clad products, Makrolon Hygard® all-polycarbonate laminates resists spalling and white-out after repeated high force and ballistic impacts, an advantage in maintaining visibility of a threat during an attack.

Applications

Architectural, OEM, Industrial, Security, Transportation, Recreation, Sign application, Forestry Glazing, Mining, Jails, detention centers, psychiatric hospitals, reception areas, convenience stores, cheque cashing, Government and detention facilities, banks, heavy equipment glazing, specialty retailers, 24 hour convenience stores, cash transaction windows.

Many Australian banks, police stations, youth detention centres, prisons and other government facilities have our Tuffak polycarbonate sheet installed as their preferred material for safety and security glazing and we have played our part in protecting the welfare of our Australian citizens by supplying our polycarbonate sheeting and laminate to various Australian Federal Government overseas embassies and institutions.

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  • Exceptional abrasion resistance for high-touch, mar-prone areas.
  • High optical clarity / low haze for readable screens and professional glazing.
  • Superior impact strength versus glass at comparable thickness; resists breakage and vandalism.
  • Outdoor durability thanks to UV-resistant formulation and coating.
  • Easy maintenance — stands up to frequent cleaning with approved agents.
  • Lightweight safety — about half the weight of glass; no dangerous shards if damaged.

  • Hard-coated surface(s) for scratch and abrasion resistance (single- or dual-sided).
  • Chemical resistance to many cleaners and disinfectants (verify compatibility).
  • Anti-graffiti friendly — helps release paints, inks, and markers.
  • Fabrication-ready — CNC cut, drill, rout
  • Stable optics under sunlight and repeated cleaning cycles.
  • Broad thickness range for screens, guards, and architectural glazing.

  • Versus uncoated PC: dramatically better scratch resistance, easier cleaning, and longer lifecycle while keeping core toughness.
  • Versus glass: lighter, safer, and far more impact-resistant; the AR surface narrows the scratch-resistance gap yet retains polycarbonate durability.

  • Transportation & public infrastructure: driver protection screens, partitions, station information displays.
  • Security & safety glazing: schools, behavioural-health and correctional facilities, anti-vandal panels.
  • Industrial & heavy equipment: machine guards, operator enclosures, forestry/mining windscreens.
  • Commercial & architectural: kiosks, ticketing windows, retail displays, protective partitions, canopies.
  • Electronics & digital signage: monitor/TV covers, touchscreen protectors, VMS/wayfinding boards.
  • Healthcare & clean spaces: hygienic barriers and windows tolerant of frequent disinfection.

Tuffak AR is available in one-sided and two-sided hard-coat versions. Choose two-sided where both faces are exposed to handling or weather; single-sided can reduce cost when the protected face is internal.

Use non-abrasive wipes and approved cleaners for AR polycarbonate. Avoid scouring pads or harsh, unvetted solvents. A cleaning/compatibility guide is available on request.

Yes. It can be CNC-routed, drilled, routed.

Match thickness to span, support spacing, impact risk, and optical targets. Thinner gauges suit screen covers and interior partitions; thicker gauges fit exterior glazing, guards, and security panels.

Benefits at a Glance

  • Glass-like hardness + polycarbonate toughness
  • High clarity, low haze for premium presentation
  • Abrasion, chemical, and UV resistance for long life
  • Half the weight of glass and shatter-safe
  • Lower lifecycle cost via reduced damage and replacements
  • Made by Plaskolite — the world’s premier extruder

SEO Summary:

Tuffak AR hard-coated polycarbonate, manufactured by Plaskolite, delivers glass-like surface hardness, exceptional clarity, and unbreakable impact strength. Ideal for transportation, security glazing, industrial guards, healthcare partitions, and digital signage, Tuffak AR offers UV durability, easy maintenance, and lower weight which means a safer, longer-lasting alternative to glass and uncoated plastics.

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